Lack of penetration welding
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Figure 10 shows a bead on plate weld with deeper penetration and thus much more admixture between the weld metal and base plate.
Weld Fusion vs. Weld Penetration
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According to the American Society of Mechanical Engineers ASME , causes of welding defects can be broken down as follows: 41 percent poor process conditions, 32 percent operator error, 12 percent wrong technique, 10 percent incorrect consumables, and 5 percent bad weld grooves. These types of defects occur when the welding procedures are not adhered to; possible causes include the current setting, arc length, electrode angle, and electrode manipulation.
Weld defects/imperfections - incomplete root fusion and penetration
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Description: This occurs because the spot is heated above the material's upper critical temperature and then essentially quenched. Incomplete fusion can become a weld defect area, which can affect the weld strength and ultimately lead to weld failure.